I began to see what needed attention and how much. 90% of the dents and dings were about the size of a quarter. the only severe one was on the drivers side quarter panel(no pre repair picture is availiable sorry). in addition to the major dent there was a fair sized rott hole near the wheel well. When the cash is available Ill replace at least part of the quarter panel . The fenders on the other hand were just mildly dinged and required a few taps with a hammer and a skim of body filler. In the included photo above you can see the small dents as white areas and the high spots as bare metal. the gray colored area in between is realativly even. the way you would go about hammering a dent such as those is by placing the dolley(a concaved or convexed peice of steel made to the shape of the body curve) on a low spot and hammering on a high spot. the dolley recoils and beats the low spot upward(from the back) and the hammer moves the high spot inward. rinse and repeat until they are as close as possiable, idealy 1/16th is the magic number when it comes to body filler, 1/8th will work but any thicker then that and you run into problems later on after you have painted. the ideal is to over fill the dent 1 inch past in ethier direction and cut the excess filler off with a body file or sanding block. usually you would cut in flat with 80 or 120 grit sand paper and apply a high build primer then re-sand with 320 grit paper.
Showing posts with label airtools. Show all posts
Showing posts with label airtools. Show all posts
Friday, July 11, 2008
Thursday, July 10, 2008
ok so we were at the part where I had a busted ass car
So I had the body hauled a few blocks to my house to really get working on somthing I could fix without much trouble. It went from this------->

The basics of the basics make any project easy, a good set of wrenches, some screwdrivers, pliers, a few excessivly large hammers can help things along but the top of the hill is air tools.
Now that I kinda knew what i was looking at on the outside, it was time to take the moldy smelly interior out.
the drivers side floor pan was almost completely clean just some minor rust around the seat bracket holes and the drain holes. the passenger side was in about the same condition there was slightly more rust which was taken car of using navel jelly (a jellied phopheric acid used to remove rust) all in all salvagable. the interior as stated had seen some water so it needed to be redone. thats all for right now, I can tell a few of you are starting to fall asleep at the keyboard
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Its been a few days
I havent posted because I'm having network troubles with the laptop and all of my photos are on there. so if you here for the project, well hang in there, more to come
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Tuesday, July 8, 2008
what postion is its conditon?
The engine in the mustang sat for a few hours until I began an autopsy on it. the valve covers had been
taken off before I began to remove it. This is where I saw the first of a series of problems. the rocker arms had excessive play in them. this could have been from the lack of oil to the lifters or perhaps the press in rocker studs had begun to fail after 30 some odd years of use. ethier way there was a serious problem within the valve train. Upon noticing this I decided to break out the camera and see just how many rockers where on the verge of failing.

The entire passenger side was for the most part FUBAR, the drivers side was little better. After I got back on track, the engine and transmission came out in record time. though I doubt it will go in as easily as it came out. Shortly after this I removed the oil pan and found the bearing to be shot, two freeze plugs in the coolant passages had been popped. over all I'll be lucky to save the any part of the engine.
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The first part to get any kind of attention was the hood. over several days i sandblasted rust pits, removed rust with phospheric acids and sanded the old paint away. in the end it finished with a very minor skim of body filler and a few coats of self etching primer. the hood scoop was another part that was missing, and probly had been for several years.



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Monday, July 7, 2008
I had alot of work ahead of me,more then I honestly knew.

The engine was what sold me on wanting this car. the standard engine for all mustang II's was a 2.3L 4 cylinder engine. but this diamond in the rough had a 302CID V8 which put out 140 horsepower, under powered for its d
isplacement. Though it would be a gas guzzler in the initial stages, I knew that with my skills and previous experiences in the art of fuel injection, I could tame the engine until the thorttle hits the floor then have balls out power. It was my luck to have the better part of an engine kit and even spare parts had I the need for them.

The next few weeks were spent adjusting tweaking and modifing any componet that would cause a not start condition, when the reality the engine was utterly Shagged from a poor rebuild. this Discovery wasnt made until it was pointed out to me by my instructor that the engine should have been cranking with a smooth rythm. All this time I had been excited to have my first pony car and imagining the tourque it would pound to the earth, that I had forgotten basic engine priciples, Air Fuel and spark. I knew i had spark and fuel, but the engine wasnt getting the fuel and air mixture because of zero oil pressure. every main and rod bearing was shaved into the copper. someone had put standard sized bearings onto a 10/10 crankshaft(0.010 undersized).

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There was a mustang II cobra, destined for the circle track but saved from it fate
In a previous post I said I would start posting more pictures, well 56k internet speed beware.
My usual customer, when It came to stock car work, was a co-worker of my fathers. one day I had dragged a 780
Cubic foot a minute carberator home from college, we were cleaning out the junk shed out back of the college. That same day my father and his co-worker (as previously mentioned) needed to pick something up from my garage. I had that enormous holley perched atop my smaller too box, and when they walked in the salivation commenced. As it were he had a 454 big block chevy that he felt was under-fueled for his race car and that 780 would feed it all day long with no problems. but it would have completely flooded my small block ford 302. I was to prepare a car for him but I hadnt enough room at that moment, as the cobra was where my fathers POS truck was and his truck was in one of the garage bays. about that time I had found a smaller 600 Cfm carberator buried under serveral quadra-junks. now I had a bargaining chip, the 780 holley would be just the ticket to pay for my mustang. after I made my proposal I nearly had t o get a mop and bucket to clean up the drool. Not only was he rid of POS car,but he gained a carberator to fuel his engine.
My usual customer, when It came to stock car work, was a co-worker of my fathers. one day I had dragged a 780

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